To
consider Frank Racing's cam selection, a customer must first have an
understanding of terms that we are not going to cover here. You need to
understand what lift, duration @ 0.050, advertised duration, overlap,
LSA base circle, and several other key terms before trying to understand
why we feel a Frank Racing cam is superior for use in your third
generation, small block HEMI.
These
small yet efficient engines force a parts manufacturer to consider ideas
contrary to their "business as usual" approach because of their
volumetric efficiency. The affiance changes the way we look at lift,
duration, overlap, total timing, valve size, port velocity, and volume
and because so, experience with most wedge designs doesn't provide any
basis to how to approach these unique engines.
Let
consider why and how it relates to our vehicle.............
The
lowest common denominators for a power-producing valve train are the
lift and duration at the valves. This is a gross simplification, but we
have to start somewhere.
Duration
is the number of degrees the valve spends off the seat, or the degrees
the lifter is above a specified lift. In catalogs, two numbers are
commonly quoted. These come under the heading of advertised duration and
duration at 0.050 inch (50 thousandths). The first of these is usually
measured, for a hydraulic cam, at 0.006 inches and, for a solid cam,
0.020 inches (6 or 20 thousandths) of cam follower lift, while the
second is at 0.050 inches (50 thousandths). A third duration figure,
which is often confused with the advertised duration, is the duration at
the lash point or, as it is also called, "off-the-seat" duration.
Assuming a totally rigid valve train, the engine sees the last of these
three. For our application we will only discuss lift at 0.05.
What dictates the cam's
success for maximum area under the output curve along with highest peak
torque is not always the duration involved. The most important factor is
actually the overlap and the Lobe Centerline Angle (LCA). First, and of
prime importance to a street-driven car / truck, is manifold vacuum. (Please
keep in mind that this is relative to the discussion of our HEMI which is a
90* V-8) As far as idle quality and vacuum are concerned, it degrades
rapidly with increasing overlap. The reason it does so stems from the fact
that a V-8 has an induction phase every 90 degrees. This means that when one
piston is moving rapidly on its induction stroke (about 90 degrees down the
bore) there is another piston stagnant (TDC or at dwell) at the top of its
stroke with the valves in the overlap position, i.e. both open.
If we are using a single plane
intake manifold (90* design), gross amounts of overlap can actually pull
exhaust gases out of the exhaust manifold, out the intake valve of the
exhaust stroked cylinder and into the intake-stroked cylinder. If we simply
replace the intake manifold with one of a dual-plane design (180*) we make
it impossible to draw exhaust gases from one to another. As a result, vacuum
increases by as much as 50% or more.
Given that we are not
discussing intake manifold choices, lets only consider camshaft selection
and we can see that gross amounts of overlap are not good for a street
driven / daily driven car / truck.
Assuming we are choosing a cam
for a streetable engine, how much overlap can we use before it becomes a
problem?
The answer here is that it
depends on the valve sizes in relation to the cylinder displacement,
compression, and exhaust flow. If the heads have small valves in relation to
cylinder cubes, then the amount of overlap we can use is significantly more
than the same cylinder with much larger valves. If compression is raised, we
can also assume the use of more overlap. Big (but not excessive) overlap is
a prime key to big power numbers, but only if your exhaust system flows
well. If a big-overlap, big-cammed engine has an exhaust system with any
measurable backpressure, the price paid is a big drop in output.
Spreading the LCA is a way of cutting the
overlap while still retaining the duration. Unfortunately, nothing comes
without a price. The downside of spreading the LCA to reduce overlap so a
decent idle and vacuum are achieved has two major strikes against it. First,
the piston comes further up the bore before the intake valve closes. At low
speed this pushes the intake charge back into the intake manifold. The
result of which is low-speed torque is reduced. But so long as it drives
well, this may be okay if it helps top-end output. Mapping intake, cylinder
and exhaust pressures throughout the cycle indicates that getting the first
half of the induction stroke right is of paramount importance toward making
the second half optimal. In other words, if the first half of the stroke is
not optimal, there are no means of redemption on the second half.
This forces us to the conclusion that for a
given duration, there is only one optimal opening point and one closing.
This, in turn, means, within a small window, only one LCA gives optimal
results. If the LCA is spread to preserve the idle and vacuum, the price
paid is reduced torque and hp. Some of our competitors should have gone to a
shorter cam on the correct LCA, as it would have produced better results
however the moral here is that if the cam had been selected on the basis of
overlap and LCA first, then the duration would have been decided by these
two factors, not some arbitrary decision on the part of the "CAM EXPERTS".
Assuming the compression ratio remains
constant, longer duration moves the torque curve up the rpm range. Peak
torque itself usually only increases a minor amount. The additional hp comes
from the fact that the torque delivered happens at a higher rpm and power is
directly proportional to torque times rpm. (HP = TRQ x RPM). However, if you
don't feel inclined to run a compression to match a longer cam's
requirement, then stick with a shorter one, as it will produce better
results. For most engines with reasonable heads, the ability to raise
low-speed torque with compression increases holds good to about 285-290
degrees of cam duration. After that, low-speed torque will drop off faster
than further compression increases can recover it. A cylinder's breathing
ability is not only dependent on the duration of valve opening, but also the
amount of valve lift involved. The type of heads typically used on domestic
V-8s are much more responsive to lift than, say, a four-valve OHC designed
engine.
Our competitors have made mistakes when
specifying cams with their "larger valved heads", "stock compression heads",
and "big lift / duration cams controlled by reduction in LCA". Without doing
their homework for them, Frank Racing Inc. is explaining to you, the
customer, a brief peak into the science that goes into our cams as well as
into our head design.
Frank Racing Inc. studies our ported heads
on a flow bench and considers both gross volume at a given lift but also
port velocity and we also consider what the cam is doing and why, as it
relates to these numbers discussed prior. Customers have commented that the
Frank Racing Inc. cam's seem small and commonly ask for something, "Just a
little bit bigger" and say, "I want the most radical cam you have."
We try to explain to our customers that we
made these cams for specific applications and to please define their
application and choose the Frank Racing Inc cam that best matches their
wants and desires. Please read the specifications on the website which
clearly indicate where the cam makes power and what you need to consider
when buying complimentary parts with the cam.
Written by:
R. Lee Graham with special thanks to David Vizard and Comp Cams for their
support